Linux Out of the Real World
The motherboard is a CoreModule/4DXi from Ampro with an Intel 486 DX4 100 MHz CPU, an IDE and a floppy controller, two serial ports, a parallel port and a hardware watchdog. The 4DXi ships with 4MB RAM that we upgraded to 16MB. Ampro hardware has in our experience been consistently reliable, well documented and given excellent support.
The payload needs three serial ports: one to talk to the Rack Interface Computer (that provides the uplink and downlink), one to talk to the astronauts (through a touch-screen) and one for connecting a terminal for development on the ground and for resolving any emergencies that may crop up in space. We needed one serial port in addition to the two on the motherboard, so we added an MPC302 card from Micro/sys that provides two additional serial ports and a second parallel port. The MPC302 card supports shared IRQs (interrupt requests)—a big win.
The touch-screen is a GTC-100 from DesignTech Engineering. It is a touch-sensitive LCD screen with a serial port. It accepts high-level text and graphics commands and reports the location of screen presses. Through this device we provide the interested astronaut with detailed information about the experiment, and a menu interface for control and meta-control.
The experiment is monitored and controlled by a number of bizarre gadgets: accelerometers and gas chromatographs, volumetric pumps and porous condensation plates—your regular Sci-Fi gardening tools. These are in turn monitored and controlled by a number of analog and digital inputs and outputs to and from the Linux box. We are using three I/O cards from Diamond Systems: two “Diamond-MM” for analog I/O and one “Onyx-MM” for digital I/O. These cards provide all the I/O required to perform the process automation and monitoring.
In addition to the numerical data gathered, we are taking periodic pictures of the plants with two miniature video cameras. The cameras are mounted in the “ceiling” of the plant-growth chamber (the side with the lights), and their combined field of view covers the entire “floor” of the chamber (where the plants are). The NTSC video signals feed to an ANDI-FG board from Ajeco. The ANDI-FG has a 3-input frame grabber, a Motorola 56001 DSP and a megabyte of on-board memory. On request, the ANDI-FG delivers to the host CPU a high-quality JPEG-compressed image. Ajeco has been most helpful, providing a Linux driver and excellent technical support.
Plugged in to the IDE controller we have a FlashDrive solid-state disk from Sandisk. We chose to go with a solid-state disk as opposed to regular rotating magnetic media, because our system needs to operate under heavy vibration for extended periods of time. The FlashDrives are more expensive and have low capacity, but they are guaranteed to operate under 1000 G shock and sustained 15 G vibration without damage. We have plenty of persistent storage, although we could easily increase that to several hundred megabytes should we need it by using larger FlashDrives. 40MB is enough disk space for the software we need, plus enough to buffer 5 days' worth of data and images. A normal, successful mission would need only two days' worth, but having the extra space made sense.
My only complaint about this hardware is that most PC/104 cards (all the cards listed above except for the CoreModule) provide only an 8-bit bus, thereby allowing only the use of IRQs 2-7. The CoreModule, being 16-bit, supports the full range of IRQs. Between our I/O cards and serial ports, we are running out of hardware interrupts.
Absent from the above list of hardware is a video card and a network card. In its production configuration, we run the PC/104 without either of these cards. During ground development when we have physical access to the computer, we use a simple serial terminal for a display, and PPP over a null modem at 115 Kbps for networking.
The ground control uses an Ampro MiniModule/Ethernet-II card, a 16-bit Ethernet interface card based on the SMC 9194. The ground control is on the Net from behind NASA's firewall at Kennedy Space Center and gets data from our ground side support computer in Boulder.
As to software, the experiment is running a customized installation of the feature-rich Debian 1.2 base, plus a few select additional packages (notably a decent editor). We use version 2.0.27 of the Linux kernel, plus Miquel van Smoorenburg's serial-console patch and a couple of nonstandard drivers we wrote ourselves for the analog and digital I/O cards. The manufacturer-supplied driver for the Adjeco frame grabber is a user-space-only implementation. Last but not least, we have the custom automation/communication software suite.